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发表于 2008-7-15 19:10:45
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Use in Plastic Industry of Pearlescent Pigment
Pearlescent Pigment Structure
Mica is the basal material of pearlescent pigment. The mica turns into the powders with different sizes after skived carefully, then forming layers with different thickness after covered with titanium dioxide, then burnt with 900℃ high temperature and specially process, making translucent, stable and showing chemical inertia pearlescent pigment. They will be not affected by the temperature when being used. The piece structure will separate out, appearing frost or thaw in pitch. The pearlescent pigment is innocuous and not include metallic element, forming different colors according to the optics principle completely. There will get white, metallic color and highlight double color series pearlescent pigment with different diameters by controlling the mica diameter and the thickness of the layers.
Pearlescent pigment use in plastic industry
The pearlescent pigment is translucent, you must pay attention to its optics capability and use it, then can bring excellent pearlescent effect. The plastic industry develops rapidly in the world during the near several years, it is very important in the national economy of our country. With improvement and the development of plastic forming process method, and the rich and colorful of plastic products, the use of pearlescet pigment in plastic industry is common. The pearlescent pigment is used to increase the appeal in leatheroid, wallpaper, plastic packs, and cosmetics, the shampoo packs, man-made pearls, plastic buttons and other plastic products. The pearlescent pigment can be used in all hot plastics and some hot solid plastics. The thickness of the pearlescent pigment used in plastic lies on different use condition, but usually, only 1-2% (Occupation for pitch weight) can bring satisfying effect, but it will be to 4-8% thickness for some film products. On the other side, some plastics in low transparence will show the effect when using high-content pearlescent pigment or bigger particles.
Choose the materials
Because the pearlescent pigment is translucent, and it can bring excellent effect only depending on the light reflection, so when choosing the plastics, we must use the materials with good transparence. The common ground of them is transparent, after being added the pearlescent pigment; the light can bring reflection and refraction to the surface of pearlescent pigment CMOS chips from the surface plastic: HDPE, LDPE, PP, EVA, PMMA, PET, PC, PVC, AK, EP, PU, the plastics with high and low transparence such as GPPS,HIPS and ABS have unconspicuous effects, it doesn't mean that these plastics cannot use the pearlescent pigment, but need more dosage. Following introducing the use in plastics of the pearlescent pigment by several typical processing method.
Forming by extrusion
It mainly used in producing continuous materials, such as the cover layers of plastic pipes, sticks and wires and cables, and the plastic materials. Many pearlescent packing tubes of washes, armguards and casehardened fixatures are processed by this method. When forming by extrusion, can mix the pearlescent pigment and pitch directly, putting into the extruding machine to extrude the tubes; also can use the pearlescent color mother particles, producing mixed with pitch material by requested proportion.
Flowing and Extending Film
There are many ways to produce the films, we can use rounded machine head to produce the canister films by blowing plastic method on the extruding machine, also can use T machine head to produce piece films by flowing and extending method. At present, there has a popular method that is to extrude double-layer or multi-layer pipe films. There is an increasing request for the use of pearlescent pigment in packing, can bring good effect when being used in PVC、PET、PE、PP. But there is some certain request of the use of pearlescent pigment to produce the films, the films are usually very thin, is transparent or semitransparent, must adding proper opaque pigments or titanium white powder to reach certain covering rate. It is said in principle, when using the pearlescent pigment, must avoid adding these pigments mentioned above to affect the pearlescent effect. It seems there are some contradictions. But actually, when producing the pearlescent films, usually need to add some titanium white powder to use together with the peatlescent pigments to fetch up the shortage of the thickness of the films. But because of the film is very thin, to arranging the pearlescent pigment pieces and show the pearlescent pigment effect, the thickness of the pearlescent should be increased, about 4-5%. Anyway, when producing the pearlescent films, must consider the covering rate, and must reach the request of pearlescent effect. It may as well produce the pearlescent films by double deck film flowing machine, mixing with pearlescent pigment on the superstratum, and use common opaque pigment. Only doing this can produce the best pearlescent films under the condition being not increase the thickness of the pearlescent pigment.
Forming by plastic flowing
Commonly used to produce all kinds of plastic bottles, such as shampoos, hair protecting element, all kinds of cosmetics, liquid soaps and mineral water, etc. The pearlescent pigment can be mixed directly with the pitch to flowing the plastics. The common dosage is between 0.5%-3%, adjusting by the thickness of the bottles. Can producing double deck mid-empty products by using double deck or multi-layer plastic flowing. The walls of the bottles have double deck, the outside layer includes pearlescent and the inside layer is common plastic, can safe the cost.
Forming by injection
The injecting forming products is 20-30% of the processing quantity of plastic products, can form all kinds of products with complex forms. With the development of injecting forming technic and machine, the injecting forming products have widen its range from civil use to more areas. The use of pearlescent pigment in injecting forming also has extended from containers, jewelries and commodities to iceboxes, air conditioning and the decorating parts of the cars. Recently, some manufactures (at home and abroad) use the injecting forming techinc, the pearlescent decorating films are used to produce the iceboxes and the crust of the air-condition with bigger volume, even used for the cars, outside and inside decorating parts, replacing some metallic parts successfully, the effects are satisfying.
The standard and the pack of pearlescent pigment
Can supply particles with the sizes between 2um - 150um.
The normal pack is 25kg, also has 5kg and 1kg for the production of small batch, offering the samples free, welcome the demand.
Summary
For the opaque plastics, we suggest making the pearl effect by the method of spouting and printing on the surface, this will be cheaper and the effect is better. Besides mentioned above, the pearlescent pigment is also used in pearlescent buttons, pearlescent color mother particles, man-made marbles and pearls, etc; our company has the detailed information. |
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